EXAMETRA is Your professional and experienced team equiped with all needed 3D scanners and software to complete both easy and complex projects in a shortest possible time
Huge volumes with the fastest scanner up to 350 metres range from one station
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High resolution 3D scanning
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Applications:
Mechanical engineering
Scanning of small products for machine-building is one of the most demanded services on the modern market.
When preparing design documentation for dozens and hundreds of existing positions, it is extremely important to collect data quickly and accurately.
Properly collected data greatly simplifies the process of selecting the standards by which the original product was manufactured, which directly affects the level of workload of specialists.
In addition, when building models based on high-precision data, the probability of an error due to the thought of an object by the human factor is reduced.
Cutting tools Cutting edge defects, high wear, long machining times or unsatisfactory results when using drills, milling cutters, etc. These are the problems faced by manufacturers. Optimum tool and processing parameters can be determined using optical 3D metrology. Application of optical 3D metrology in tool industry:
Cutting edge preparation
Flute Surface Roughness
Cutting tool geometry
Determining the correct machining parameters such as feedrate and cutting speed
Quantification of inclusion parameters to improve the coating process
Full form measurement
Jewelry industry The use of 3D scanning when working with jewelry is multifaceted. It allows:
to design high-quality future products
save raw materials in production
verify the authenticity of purchased products
create databases for later use
create NFT tokens for subsequent collection and sale
The medicine The role of metrology in modern medicine is increasing every day. There are new norms and standards in the field of quality control of medical instruments, new measurement tasks arise. Examples of tasks to be solved:
Prosthetic instrument geometry control
Geometry control of dental implants
Checking the quality of the manufacturing of the surface of the implants
Reverse engineering of dentures
Pharmaceutics (quality control of manufacturing tablets and packaging)
Turbine blade control Turbine engines are special aircraft components that must meet stringent safety requirements. One way to meet new metrological requirements is to use high resolution optical 3D metrology. The use of modern 3D scanners of the highest level allows you to measure the following parameters:
Blade Edge Geometry Analysis
Defect Analysis
Measuring the blade lock geometry
Blade Surface Roughness Measurement
Blade coverage measurements
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Handhel 3D Scanning
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Scanning with handheld 3D scanners is great for medium sized objects. The measurement accuracy, depending on the model of the scanner used, is from 10 µm. It allows you to quickly and reliably collect data about the object for subsequent actions.
On the basis of the obtained digitized objects, you can further engage in reverse engineering, measurements, development of layout solutions and preparation for restoration work.
The best application of manual 3D scanning is found in the following industries:
Mechanical engineering
Objects of cultural and historical heritage
Tuning cars, motorcycles, air and water transport
Production and design of furniture, interior objects
Medicine and Biotechnology
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Terrestrial 3D Scanning
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Construction, design, architecture, BIM
Carrying out dismantling works
The ability to remotely collect data on the technical condition of the facility, including emergency; select technology and equipment for work
Measurement works
The ability to quickly collect large amounts of data; easy to measure curved surfaces; do not miss any measurements due to the human factor
Executive schemes
Regular audit of the scope of work performed without the need for busy specialists to visit the site
Facade works
Preparation of drawings of facades using laser shooting is simplified many times
Analysis of existing facilities and communications
The collection of complete and accurate data on the level of laser scanning is practically inaccessible to conservative measurement methods at objects with a large number of communications
Executive survey to confirm completed volumes
BIM
Modern modeling methods require appropriate data, and the results obtained can play an important role at all stages of the life cycle of an object.
Objects of cultural and historical heritage
The digitization of ancient architecture makes it possible to preserve cultural heritage objects for future generations, thanks to further work to restore the former appearance and maintain the object in its original state.
With the help of 3D scanning, restoration work is much more efficient, as it is possible to quickly simulate the result of the work, assess the initial state and prepare a work plan. In restoration work, scanning is often resorted to when dealing with small architectural forms, such as statues, monuments, fountains, etc.
Also, 3D laser scanning is actively used during archaeological excavations for a complete and accurate fixation of the location and condition of objects at various stages.
Industry, factories, maintenance and modernization of production and infrastructure facilities
A significant part of industrial enterprises is in need of deep modernization, however, the lack of original and / or up-to-date as-built documentation, schemes and plans significantly complicates the work at the stage of creating a modernization project.
Laser scanning data is valuable for planning maintenance, construction or decommissioning activities.
For example, one of the frequent problems is the installation of large equipment in an existing plant. The drawings must be carefully examined, but in many cases the original plans are likely to contain no updates or changes.
With laser scanning, you can take a point cloud, run a quick animation, and deploy clash detection to make sure the hardware fits - long before the project goes live.
Especially important and effective is the use of laser scanning on objects:
with high equipment density
with a fast pace of construction
with a significant number of control objects
For all these tasks, there is now no need to keep a whole army of surveyors who take measurements every day. Thanks to laser scanning, the influence of the human factor can also be minimized, while increasing the speed and density of the received data.
Calculation of volumes (e.g. bulk cargo, rocks)
The use of 3D scanners can significantly improve the accuracy of calculating the volumes of bulk cargo and rocks compared to traditional measurement methods.
The reflectorless measurement method can significantly reduce the risks for employees and equipment during measurements.
The scanning range can reach hundreds of meters, which greatly speeds up and simplifies the measurement process, and full-time specialists may not visit the object at all at this time.
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